Hydro-electric Plant Predictive Maintenance

Hydro-electric Plant Predictive Maintenance
Customer

Swiss Energy Company

Building a predictive maintenance model to detect abnormal measurements earlier, leading to better maintenance planning and cost reduction

Challenge

  • Currently no reliable long-term anomaly detection system
  • Slow-shifting anomalies are hard to detect with human surveillance as they can take months
  • Goal to have a predictive maintenance system to spot these issues early and plan maintenance more effectively

Solution

  • Unit8 built a predictive machine learning model for physical variables of interest (e.g., temperature or vibration)
  • Define a threshold for values to be throughout the day and sends automatic alerts if a value differs significantly from model predictions

Business impact

  • Engineers able to detect abnormal changes in measurements much earlier
  • Maintenance can now be planned effectively
  • Shorter stops in electricity production leading to lower costs due to plant shutdown
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