Data lake buildup
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Major German Automotive
Problem
- Siloed data spread across multiple systems
- Inability to properly analyse manufacturing/test/sales data on a common platform
Solution
- New data infrastructure architecture and buildup
Impact
- Enterprise data lake. Governed, and secured
- Foundation for the analytical use cases
Sales Forecasting in Supply Chain
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Global Retail Manufacturer
Developing a forecasting platform for model benchmarking, tuning and selection resulting in more accurate, and efficient retail sales forecasting as well as empowerment to define new use cases.
Challenge
- Client needs more accurate and efficient furniture sales forecasts for supply chain planning
- +10 Mio different store products make it difficult to find optimal forecasting method
- Client lacks expertise in forecasting
Solution
- Built a forecasting platform around Darts to efficiently benchmark, tune, and select forecasting models on any use case.
- Trained models on +10k different products to globally learn information
- Coached client on forecasting fundamentals and best practices
Business Impact
- Best model outperformed existing solution in accuracy and efficiency
- Client can now more optimally plan supply chain and define new forecasting use cases through the platform.
- Client uses platform to define new forecasting use cases
Workshop – Data-driven Strategy
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Multinational Life Sciences Company
Conducted a data & analytics strategy workshop to identify the main opportunities and select an optimal implementation strategy for initial use cases
Problem
- Interest in developing data & analytics capabilities but lack clear approach and direction to select and implement use cases
- Limited knowledge about AI and its opportunities
- Unclear view of the data & analytics implementation strategies available and current best practices
Solution
- Assessed existing IT strategy and highlighted gaps where support of D&A use cases lacked
- Collaboratively identified main D&A opportunities in value chain
- Introduced best practices on defining and implementing a D&A strategy
- Covered multiple implementation strategies and selected best fit
Impact
- Increased awareness about opportunities and limitations of AI in client’s industry
- Gained clear view of main opportunities and pain points in value chain
- Identified a “use case driven” implementation strategy as the best fit for their organisation
Data Science Platform Consulting & Design
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Swiss Watchmaker
Provided consulting services for new data science infrastructure and platform selection to allow for more advanced projects in the future
Problem
- Limited storage and computing infrastructure for data science
- Tedious and manual start-up of data science projects
- Lack of governance for AI projects
Solution
- Consulting advice for new data science infrastructure and platform
- Conducted status-quo analysis of the current platform landscape and developed target architectures for both on-premise and PaaS alternatives
Impact
- Helped in gaining a better understanding of future platform alternatives
- Provided insight on how to create a secure and shared environment to host production-ready data science projects
- Established a clear target infrastructure
AI Sales Forecasting
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Major Swiss Chemical company
Developing a state-of-the-art forecasting approach by combining multiple forecasting models to achieve a 97-98% accuracy, leading to monetary and time savings
Problem
- The customer was looking to automate the sales forecasting process which to date was performed in a manual way, making it cumbersome and error prone
Solution
- New approach to improve forecasting quality and the effort needed to maintain it using new data sources like Forward looking indicators, Financial metrics: (GDP, Inflation, FX rates) and Big events (e.g. new years in china, olympic games etc.)
Impact
- Automation -> less manual work, less errors, less time
- Higher accuracy (97-98%)
- Better planning/cost savings
AI Automated Forecasting
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Swiss Chemical Company
Developing a state-of-the-art forecasting approach by combining multiple forecasting models to achieve a 97-98% accuracy, leading to monetary and time savings
Challenge
- Needed to accurately forecast sales, raw materials supply and market demand for finished goods
- Existing forecasting methods were labour-intensive and inconsistent
- Models failing to provide accurate, reliable forecasts
Solution
- Created powerful new methods to generate and combine forecasting models
- Developed modern, state-of-the-art forecasting algorithm
- Delivered an automated solution which aggregated data sources and combined forecasting models together to attain higher accuracy
Business Impact
- Reached 97-98% in forecasting accuracy through combination of forecasting model, higher than any single model on its own
- Enabled an optimisation of operations, resulting in monetary and time savings
- Decreased risk of manual errors through forecasting automation
Logistic Base Optimisation
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Swiss Chemical Company
Creating custom statistical algorithm to define optimal “logistic bases” for formulas in order to minimize the amount of pouring and reduce costs
Challenge
- Ingredients need to be mixed at certain ratios to create flavours. Some ingredients are pre-mixed into what is called “logistic bases” to reduce the number of pours
- Choice of logistic bases by human expert is becoming harder
- Goal to find optimal logistic bases through an algorithm to increase pouring efficiency
Solution
- Created custom statistical algorithm that incorporates information about the creation process and historical production data
- Solution was however not implemented because deemed too risk to change the whole production process
Business impact
- Theoretically, the new logistic bases created through our algorithm would reduce the number of pours by 10%
- Would lead to a cost reduction after break-even with initial production process change investment
Production Line Optimisation
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Swiss Chemical Company
Analysing a production line to improve production speed and anticipate slow-downs resulting in 15% speed-up with a 8x ROI
Challenge
- Perfume production plant efficiency was very variable and production encountered several slow-downs
Solution
- Conducted initial data analysis and discovered that slow-downs were caused by some valves being clogged
- Cleaning the valves lead to overall equipment effectiveness (OEE) improvements
- Built custom application to monitor KPIs in real time and alert operators about undetected issues
Business impact
- Increased production line efficiency and speed
- OEE increased by 8%, speed-up of production by 15%
- 8x return on investment
Process Order Optimisation in Manufacturing Line
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Swiss Chemical Company
Defining an mathematically optimal manufacturing sequence order to reduce total production time of perfumes
Challenge
- Manufacturing line produces perfumes by blending ingredients
- Sequence order can be optimised to reduce time and complexity of production
- Goal to compute optimal scheduling to pour ingredients for each blend
- Past factory data was scarce and implementation initially seemed complicated
Solution
- Implemented mathematical optimisation algorithm that defined optimal production sequence to manufacture perfumes
- Simulation to test impact of different optimisation methods compared to what happens in the factory
- Chose “Iterated Greedy” method
Business impact
- Faster manufacturing due to mathematically optimal production sequence
- Approx. 3% improvement in manufacturing speed
- Resulting in 6 digits cost saving figures
Data Platform Selection Advisory
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German Automotive Company
Delivering a comprehensive report comparing 7 data platform solutions and advision on best option to steer future data platform strategy
Challenge
- Wanted to implement new data & analytics solution for core use cases
- Needed to review available data platforms before deciding on a strategy, preferably selecting a low-code option
Solution
- Combined research efforts with our expertise to advise on the best data platform which would fit the client’s needs
- Compared and ranked across 7 dimensions (e.g., ease of use, data governance, etc.)
- Delivered comprehensive final report with best option recommendation
Business impact
- Client able to steer data platform strategy thanks to full report comparing 7 solutions across 7 dimensions
- Ensured that no data platform provider would be overlooked prior to decision making
Residual Value Forecasting
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German Automotive Company
Developing and deploying a predictive model for residual value forecasting of vehicle portfolio, resulting in more accurate forecasts and higher margins
Challenge
- Large portfolio of vehicles across the globe
- Need to accurately determine accurate monthly payments and residual value on leasing contracts
- Central computation of residual value difficult as criteria vary from one country to another
Solution
- Worked together with internal team to integrate multiple data sources from the past 12 years together
- Deployed linear regression model refined by incorporating our forecasting expertise
- Applied state of the art model improvements to gain in transparency and control over the learning and predictions
Business impact
- More accurate prediction in residual value compared to existing model
- Increased transparency and explainability of results
- Enables future improvements as model was designed with scalability in mind, ensuring that results stay accurate as new data becomes available
Immuta Evaluation
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German Automotive Company
Developed and conducted benchmark to analyse fit for purpose level of SaaS solution on data access and governance
Challenge
- Client interested in deploying IMMUTA SaaS solution to handle data access and governance
- Needed advice and technical due diligence before committing significant resources to integrate the new platform
Solution
- Conducted a benchmarking of the SaaS solution using requirements defined by client and presented results in a workshop
- Benchmarking conducted considering different end user perspectives, including topical deep dives and live demos
- Developed possible deployment scenarios
Business impact
- Received expert assurance that IMMUTA solution was fit for purpose and worth the investment
- Able to anticipate potential future weaknesses of solution and develop workarounds in advance
Design and Implementation of D&A Solution on Azure
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German Automotive Company
Created infrastructure to enable quick Dataiku setup on Azure, with custom plugins and altering system resulting in higher scalability and fewer downtimes
Challenge
- Maintenance of existing Dataiku platform was too time consuming and the platform was failing too frequently
- Many steps needed to be done manually, both from user and administrator side
Solution
- Created an infrastructure as code scripts to enable a quick Dataiku setup on Azure
- Developed custom Dataiku plugins to enable more self-service for governance
- Integrated with additional (Azure Data Lake and Kubernetes)
- Created monitoring system to gain real time insights on system performance
Business impact
- Enabled much higher self-service capability on platform, simplifying usage and administration
- Scalability both in terms of storage and compute
- Fewer and shorter downtimes on platform
- Monitoring system integrated with Teams enables quick reaction to emergencies
MLOps & Data Governance
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German Automotive Company
Defining model guidelines and developing data governance for data lake resulting in successful deployment of models compliant with strict regulations
Challenge
- Client in middle of a digital transformation and experimenting with big number of ML use-cases on proprietary data platform
- Need to operationalise some ML models while avoiding lock-in of vendor platform
Solution
- Implemented guidelines for model training, deployment and maintenance in hybrid environment
- Developed data governance for data lake
- Built model-serving layer bridging the gap between Dataiku and Kubernete
Business impact
- Successful transition from experimentation phase to deployment of multiple ML models while maintaining strict standards of Finance Department
- Client was able to integrate model with multiple client-facing applications
Open Source D&A Platform
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German Automotive Company
Supporting the creation of an entirely open source Data & Analytics platform, enabling a self-service and hassle-free approach to development
Challenge
- Product silos prevent efficient collaboration across different teams
- Processes often done manually and require multiple approvals, slowing down development
- Client tech department lacks public exposure, preventing them from hiring top talents
Solution
- Currently supporting the development of an entirely open source Data & Analytics platform
- Exploring existing open sources solutions, making them enterprise ready, adding functionalities based on client needs, and integrating them into existing services
Business impact
- Increased exposure to the open source world and to other companies interested in the topic
- Self-service approach for users to develop solutions with minimal friction
- Enabled internal teams to discover state-of-the art data solutions that Unit8 used
Architecture and Implementation of D&A Platform
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German Automotive Company
Helped in designing and testing future D&A platform in collaboration with internal team resulting in clear architecture and migration scenario
Challenge
- Goal to prepare conceptual blueprint for new D&A platform avoiding known pitfalls from previous one
- Faced paradigm shift because data lake originally planned was replaced by data mesh
- Need to develop many architectural concepts from scratch due to data mesh concept being scarcely used in productive use cases
Solution
- Together with internal team, prepared documentation of technical concepts and requirements, and created several PoC in various areas
- Defined platform operation and testing concept
- Carified architecture to make it compliant to internal policies
- Helped prepare for migration
Business impact
- Clear platform architecture enabling stable deployment components compliant with design and requirements
- Pre-defined migration scenario easy to execute in production environment
- Internal team can now operate more autonomously
Azure Event Stream Architecture
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Swiss Mountain Rescue Company
Providing best practices to the client’s technical provider through a workshop and delivering an optimal architecture design to implement new solution
Challenge
- Wanted to introduce more scalable Azure-based streaming platform to collect location data from rescue helicopters more frequently
- New device to be installed would send location data 15x more frequently which would overload current infrastructure
Solution
- On-site meeting with technical provider chosen by client to conduct a workshop and provide best practices on streaming architecture
- Delivered optimal streaming architecture design after careful comparison between different alternatives
Business impact
- Consulting project without implementation from Unit8
- Helped client’s technical providerto define best approach for new architecture
- Could enable new use cases thanks to higher frequency location data availability
Digital Twin & Production Line Simulation
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Glass Bottle Manufacturer
Developing tools on Foundry and applying causal models to identify optimal steps in glass bottle production process to increase yield of production line
Challenge
- Want to improve yield on production line form 86% to 90%
- Already identified step in process where gain could be realised
- But no way to automatically prioritise sensor data which should be further analysed
- Goal is to apply ML models to identify most promising captors to improve yield
Solution
- Initially built E2E model of yield on production line, but hit data quality roadblock
- Shifted towards:
- developing tool on Foundry to surface “golden production parameters” when production quality was high
- using causal models to understand optimal actions to stabilise first step of production process
Business impact
- Highlighted data quality issues and suggested next best steps for improvements
- Demonstrate Foundry’s ability to replace existing system
- Trained key internal stakeholders on Foundry platform
- Due to lack of high quality sensor data → no direct impact on yield realised during the PoC
AI Supply Chain Forecasting
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Major Swiss Chemical company
Problem
- The need to improve the current forecasting process (raw-materials, finished goods and sales)
Solution
- New approach to improve forecasting quality and the effort needed to maintain it using new data sources like Forward looking indicators, Financial metrics: (GDP, Inflation, FX rates) and Big events (e.g. new years in china, olympic games etc.)
Impact
- Automation -> less manual work, less errors, less time
- Higher accuracy (97-98%)
- Better planning/cost savings
Airlines Data Platform Onboarding
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Airplane producer
Onboarding airlines across 3 continents on a central data analytics platform with activities such as training and enablement of new users
Challenge
- Need for airlines’ data scientists and executives to explore data independently and be able to implement new use cases on their own
Solution
- Prepared educational material, such as presentations and project examples
- Gave lectures and conducted workshops to train new users to use the Foundry platform
Impact
- Enabled new users to acquire new skills allowing them to implement future use cases and to analyse data independently
Aircrafts Predictive Maintenance
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Airplane producer
Implementing a data platform to centralise maintenance data from hundreds of airlines and enable predictive maintenance models
Challenge
- Integrate data from 100s of airlines on a single platform
- Reduce or eliminate operational interruptions and minimise the number of aircrafts immobilised due to unforeseen maintenance needs
Solution
- Integrated sensor data and telemetry into central data lake
- Developed predictive maintenance model outputting the probability of maintenance need in the next 5 flights for each aircraft
Impact
- Notable improvement in speed of problem detection, triaging and resolution
- Enabled feedback loop to aircraft design teams to prevent similar issues from reoccurring
Forecasting platform
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Major German Automotive
Problem
- Our client, a global automotive company, lacked a central data platform for forecast generation and analysis. As a result, its teams could not collaborate or analyze data efficiently.
Solution
- a modern data platform with long-term scalability was scoped, designed and implemented together with the initial first Proof of Concepts
Impact
The new platform enables the customer to:
- Develop and operate forecasting models quickly and consistently
- Collaborate on and reuse models, preventing redundant code development
Production line continuous monitoring
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Swiss division of a Global Pharma
Problem
- The customer’s production line went through a data driven optimization, the customer wants to ensure the production line maintains the highest possible OEE and wants to add advanced features like automated issue detection & prediction
Solution
- Near real time continuous monitoring system of key production processes with advanced analytics built in (alerting, trend detection, anomaly detection, predictive maintenance)
Impact
- Greater production process visibility
- Quicker time to resolution
- Improved uptime
Production line optimization
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Swiss division of Global Pharma
Problem
- Running out of production capacity, significant CapEx investment needed in the new production line to keep up with demand
- Goal: increase the production capacity by 5% via advanced analytics
Solution
- Data integration, AWS platform
- Anomaly detection algorithms
- Data correlations -> insights -> recommendations
Impact
- Trending towards 11% of productivity increase (throughput and yield optimization)
- 15x ROI
Residual value prediction
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German automotive
Problem
- Car manufacturer holds large global leasing portfolio that has to be periodically evaluated
- Current valuation predictions are inaccurate
Solution
- Based on a large volume of past transactions (12 years) and cars parameters (model, mileage, options), etc. predict accurately the residual value of the car
Impact
- Accuracy of the valuation improved by $100M’s (from large overall base value)