Process Order Optimisation in Manufacturing Line
Customer
Swiss Chemical Company
Defining an mathematically optimal manufacturing sequence order to reduce total production time of perfumes
Challenge
- Manufacturing line produces perfumes by blending ingredients
- Sequence order can be optimised to reduce time and complexity of production
- Goal to compute optimal scheduling to pour ingredients for each blend
- Past factory data was scarce and implementation initially seemed complicated
Solution
- Implemented mathematical optimisation algorithm that defined optimal production sequence to manufacture perfumes
- Simulation to test impact of different optimisation methods compared to what happens in the factory
- Chose “Iterated Greedy” method
Business impact
- Faster manufacturing due to mathematically optimal production sequence
- Approx. 3% improvement in manufacturing speed
- Resulting in 6 digits cost saving figures